Metal Working Fluid Consultant and Expert
Technical Consultant #1377
Expertise
Lubricant Formulations
- Recommend specific additives and formulating techniques to achieve desired fluid properties.
Water Extendable fluid management
- Develop concentration control and fluid addition programs to optimize fluid performance.
- Develop programs of biocide additions to work in conjunction with concentration control programs.
- When necessary recommend other additives to extend fluid life and solve specific problems.
Foam Control Water Extendable Fluids
- Work with clients to determine the root cause of foam issues.
- Recommend foam control agents and methods.
- Develop programs of FCA additions to reduce additions and maintain foam control.
Fluid Reclamation
- Work with clients and filtration companies to combine the fluid with the appropriate filtration system and filter media.
- Work with clients to troubleshoot and solve filtration issues.
Fluid Recovery
- Determine if the lubricant fluid can be recovered.
- Develop a method to return the fluid additives package to use levels.
- Work with clients and fluid recovery equipment manufacturers to develop a fluid recovery program.
Training
- Instruct both clients and client's employees on the importance of fluid management and fluid management methods.
- Instruct clients on the techniques of gathering fluid data and the importance of recording and using that data as a tool to enhance fluid performance and extend fluid life.
- Enable client's employees to develop training tools that explain the hazards of metalworking fluids and demonstrate the proper use of safety equipment.
Health, Safety and Compliance
- Review client's health and safety documentation and procedures to ensure they are complete and up to date.
- ISO 9001:2015 certification.
Experience
Undisclosed Company, Consultant, 2007 - Present
- Consultants to the lubrication Industry specializing in formulations, fluid management, quality ISO 9001, training, health and safety, fluid reclamation and recovery.
Crystal, Inc. - PMC, Chief Chemist, 1997 - 2007
- Formulate antifoam compounds for the metal-working industry.
- Develop test methods that simulate field conditions for antifoam evaluations.
- Supervise production of new antifoam products.
- Work with Crystal customers to solve foam problems.
- Work with salesmen at trade shows and in the field to promote and build antifoam sales.
- ISO 9001: 2000 Management Representative.
Process Research Products, Chief Chemist/ Laboratory Supervisor, 1994 - 1997
- Formulate products for silicon wafer slicing; these include dispersions of and suspension vehicles for silicon carbide, aluminum oxide and molybdenum disulfide fluids for the metalworking industry.
- Supervise production of new products.
- Work with PRP customers during field trials to solve both processing and fluid problems.
- Work with salesmen to build sales and solve field problems.
- Maintain laboratory documentation for ISO 9001.
Quaker Chemical Company, Chemist, 1987 - 1994
- Formulate products for the metal-working industry.
- Supervise production of new products.
- Work with customers during field trials to solve both processing and fluid problems.
- Work with salesmen to solve field problems.
Honors & Publications
Credentials
- Statistical Process Control
- Data Analysis and Presentation
- Design of Experiments
Academic and Professional Affiliations
- Member, American Chemical Society - ACS
- Member, Society of Tribologists and Lubrication Engineers - STLE
- Fellow, American Institute of Chemists - AIC
Education
- B. S. Chemistry, LaSalle College, Philadelphia, PA