Battery Consultant and Expert in Electrochemical Power Sources
Technical Consultant #1556
Expertise
- Electrochemical power sources and energy storage.
- Batteries for EV, HEV and Plug-In HEV, (Electric Vehicles, Hybrid, Plug-In Hybrid Electric Vehicles), stationary, military and consumer electronic battery applications.
- NiMH, (Nickel metal hydride) and Li Ion, (Lithium-ion) battery technologies.
- Battery chemistries, research and development, modeling, designing and battery performance testing.
- Battery charge/discharge, safety, abuse testing and failure mode analysis.
- New battery development and new product introduction.
- Material science and development of new/modified battery materials.
- Technical support for Investors and financial institutions.
Experience
Independent Consultant, 2007 - Present
- Consulting that specializes in energy storage, batteries and their applications.
- Battery chemistries and fuel cell systems, production planning, battery research and development, modeling and battery design.
- Battery performance testing, battery charge/discharge algorithms, battery safety and abuse testing.
Electro Energy Inc., Danbury, CT, Director Battery Technology, 2007 - 2008
- Research and development - NiMH and Lithium Ion battery technology, oversee the entire NiMH development program to design, build and test a variety of battery packs for HEV and PHEV applications.
- Designed, developed and built many different battery packs for stationary and military applications; built and maintained strong client relationships and end-user customer support.
- Research and development for Lithium Ion battery technology; testing, validation and benchmarking of different Li Ion batteries.
- Research and development of different cathode materials - LiCoO2, LiFePO4 as well as some lithiated mixed oxides; developed and built customized battery packs using cylindrical 18650 Li Ion cells.
- Charge and discharge algorithms, safety and abuse tests and failure mode analysis.
- Successfully converted commercial Toyota Prius into Plug In hybrid and demonstrated more than 30 miles on pure electric mode per single charge.
- Developed and successfully demonstrated an efficient battery powered APU for diesel trucks.
Ovonic Battery Company, Rochester Hills, MI, 2002 - 2007
Director Advanced Electrochemical Products
- Research and development on advanced battery products; developed research strategies and implemented new concepts, solutions, procedures and advanced battery designs.
- Planned and set research and development goals, overseeing daily R&D lab activities.
- Designed, developed and tested many battery packs for HEV and PHEV applications as well as stationary, military and consumer electronic applications.
- Research and development on solid anion conducting membrane and successfully developed "thin film" NiMH battery using solid OH-conducting membrane.
- Testing and benchmarking a variety of Li Ion batteries.
- Charge and discharge algorithms of Li-Ion batteries, safety and abuse tests and failure mode analysis.
- Research and development and evaluation of different cathode and anode materials for Li Ion batteries.
- Introduced a thin film "hybrid" solar cell/battery integrated device.
Manager Advanced Materials Research and Development
- Part of team that invented, developed and commercialized NiMH battery technology.
- Research and development on positive electrode material-spherical Ni(OH)2 (Nickel Hydroxide) implementation in NiMH batteries.
- Part of a team that developed, designed, built and tested the battery prototypes for GM EV1 program.
- Introduced and implemented a battery cost reduction program.
- Commercialization of NiMH battery technology.
Texaco Ovonic Fuel Cell Company, Rochester Hills, MI, Director Fuel Cell Development, 2000 - 2002
- Part of a team that introduced the first non-platinum catalyst fuel cell.
- Research and development and electrochemical testing, failure analysis and macro/micro structure characterization.
- Research and development, synthesis and evaluation of new materials and catalysts.
- Product scale-up from initial scientific concept to full commercial production line.
- Designed, built and tested many fuel cell prototypes for stationary and military applications.
- Coordinated project activities across functions to achieve objectives relating to schedule, performance, expenses and manufacturing costs.
The Hall Chemical Company, Cleveland, OH, Senior Battery Scientist, 1994 - 1996
- Development and commercialization of new spherical "battery grade" Ni (OH)2 for NiMH batteries.
- Scale-up of product from initial scientific concept to full commercial production line - the first manufacturing facility of this type of material in the USA.
- Electrochemical testing and benchmarking of variety of active materials for battery applications.
Bulgarian Academy of Sciences, Sofia, Bulgaria, 1992 - 1994
Manager Dept. of New Electrochemical Power Sources
- Responsible for technology and product development of new battery products.
- Nickel Metal Hydride (Ni MH) battery system and development of spherical Ni (OH)2 active material.
- Sodium - Sulfur, (Na - S) battery system.
- "Zebra" battery system.
- Nickel - Zinc, (Ni - Zn) and Zn-Air batteries.
- Thermo activated Li battery using molten salt electrolytes.
Battery Scientist
- Thermo activated Li, battery using molten salt electrolytes.
- Primary Li SO2 battery system.
- Developed and commercially implemented micro-porous polyethylene based separator for Pb , Acid batteries.
- Sodium - Sulfur, (Na - S) battery system.
- "Zebra" battery system.
- Nickel - Zinc, ( Ni - Zn) and Zn-Air batteries.
Illinois Institute of Technology, Chicago, IL, Research Associate, 1990 - 1992
- Research on molten salt electrochemistry - molten salt electrochemical deposition of metals and metal alloys.
- Na-S battery development and study the corrosion problems in the presence of molten polysulfides.
- Research on electrochemical deposition of molybdenum carbide and tungsten carbide using molten salt electrolytes.
Honors & Publications
Academic and Professional Affiliations
- Member of US Electrochemical Society
- Advanced degree in Electrochemistry from Bulgarian Academy of Science
Publications
- Author/co-author of 37 issued US patents.
- More than 30 scientific papers and many international conference presentations.
- Co-author of a chapter of a book "Electrochemical Technology - Innovation and New Developments."
Education
- M.S. Electrochemistry, Higher Institute of Chemical Engineering, Sofia, Bulgaria
- B.S. Electrochemistry, Higher Institute of Chemical Engineering, Sofia, Bulgaria