Petrochemical Refinery Fitness for Service Mechanical Expert
Technical Consultant #2141
Expertise
- Fifteen years experience of engineering mechanics, reliability, and pressure vessels in the petroleum refining and petrochemical industry.
- Establishment of reliable data collection systems for petrochemical operating plants.
- Refractory research to develop a ceramic lining system and an on-stream lining thickness monitoring system for Fluid Catalytic Cracking (FCC) cyclones.
- Refractory testing in accordance with API-936 practices.
- Finite element structural and heat transfer analysis for petrochemicals and related process equipment.
Focused Areas
- Finite Element Analysis
- Boilers
- Factory
- Gas
- Refractory
- Piping
- Petroleum
- Heat transfer
- Refining
- Energy
- Materials
Experience
Undisclosed Company, Owner, Present
- Finite element structural and heat transfer analysis for petrochemicals and related process equipment.
- Refractory lining and troubleshooting for refining and carbon black process units.
- Refractory testing in accordance with API-936 practices.
Mobil Technology Company, (Mobil Oil), Senior Engineer; Fixed Equipment Specialist, 1991 - 2000
- Pressure vessel engineer and refractory lining specialist for pressurized equipment.
Exxon Mobil, Fixed Equipment Specialist, 1991 - 2000
- Performed fitness-for-service, fracture mechanics, and fatigue calculations on pressure vessels, tankage, piping systems, and various machine components.
- Experienced in the use of commercial software for finite element modeling and reliability modeling, ANSYS, Abaqus, Jardine RAM modeling, and Relisoft Weibull.
- Used Reliability, Availability, and Maintainability (RAM) modeling software to determine the most efficient and economic project equipment configurations to achieve maximum reliability.
- Developed repair, replacement, and preventive maintenance strategies using Weibull analysis and failure modes, effects and criticality analysis.
- Designed internals for refinery vessels, both new and existing.
- Provided FCC unit turnaround internal inspections and technical support with special emphasis on insulating and erosion resistant refractory linings.
- Conducted refractory research aimed at developing a ceramic lining system and an on-stream lining thickness monitoring system for FCC cyclones.
- Planned and engineered all refractory repairs as Turnaround Maintenance Engineer.
- Hired and managed refractory inspection firm.
- Engineered additional repair/modification projects including: reactor stripper, reactor cyclone thermowells, CO boiler, main column bottom strainers, cooling tower, and assorted piping and ductwork.
Honors & Publications
Credentials
- Registered Professional Engineer
Education
- M.S. Mechanical Engineering, Lehigh University, Bethlehem, PA
- B.S. Mechanical Engineering, Lehigh University, Bethlehem, PA